Rg 0.8-110 Encapsulator (water cooling)

• Type: Water-Cooled
• Cooling Water: Industrial Water
• System Type: Open System
• Model NO.: RG Series
• Fans Species: Frequency Fan
• Noise Level: Low
• Application Fields: Machinery
• Certification: ISO, CE, CCC
• Model of The Machine: Rg0.8-110
• Die Roller Speed: 0-3.5r/Min
• Power Supply: 380V 50Hz 0.75kw
• Noise Target: <70db
• Net Weight of Machine: 400kg
• Overall Dimensions: 850mm*750mm*1520mm
• Transport Package: Export Standard Pack
• Specification: CE and GMP
• Trademark: SPM
• Origin: China
• HS Code: 8422303090

Product Description

RG Encapsuletor(Water Cooling)

USE:
Softgel encapsulation machine can quantificationally inject the oil, mixing suspenion and pasty mass into the capsule to form all kinds of softgel encapsulation with different size, shape and color. Because of the merits of high speed disintegration, easy to oral, not easy to oxygenation, easy to store and take, the softgel encapsulation is welcomed by the many consumers more and more. Owing to the high productivity, charging exactly, quality stabilization, high finished product rate, it is favoured by more and more manufacturers and used in the fields of medicine, health products, cosmetic and game-color ball and so on .
This product has passed provincial-level appra of new product and the certification of EU adopted two items of patent technology in manucturing with exquisite workmanship.

Characteristic:
Model RG2-110 soft-capsule production line is a new generation of rolling-mold water-cooled soft-capsule line optimally designed and finely manufactured on the basis of foreign latest technology.
Its main technical specifications reach the international advanced level and conform to standard GMP.
Model RG2-110 soft-capsule production line consists of the gelatin-melting pot, thermal-insulated gelatin-storage pot, electrical control panel, main machine conveyor, setting-drying rotary-cage, ruptured-gel recovery unit, and colloid mill. It works under the following principles. The oily or gelatin-insoluble liquids, pastes, or plasters (e.g. extract form Chinese Medicine Herbs) are injected into between two rolling gelatin skins in a given quantity, cut, and then formed through two rolling molds into various-shaped soft-capsules, such as egg-shape, fish-shape, cylindrical shape ball-shape and calabash. These products are widely used in many industries such as medicine, cosmetics, health goods and pesticides.
 
Strong product capacity, it can produce 270 million granules (No.8 oval shape, 3 orevolutions /minute, 24 hours / day, 300 days/year).
Injecting medicine part adopts advanced linearity driving system, and it makes sure that the precision of charging and filling is less than 2%.
Capsule package rate is up to 98%.
The gelatine ribbon is iubricated by fine oil supply technology in order to lower the consumption of iubrition oil. The ribbon are iubricated by vegetable oil, so the capsules produced is free of wash.      
High quality capsule deferent equipment adopts food conveyer belt authorized by American FDA, without poison and adhibition and easy to clean.
Optimized designed mould is made of high quality aviation alloy materia by high precision numerical control process to insure the mould's service life.
Advanced process and assembly technics make the complete appliance quality stabilization, high working rate, and good shape pill.
Adopt automatic system project of supplying capsule and mate-rial to reduce workers' labor intensity and improve the working environment, which accords with the requirement of GMP.
The liquid level in the gelatin box is fixed automatically in the constant position, and the centigrade mater display the thickness of rubber, which is easy and accurate in adjustment.
The power of main motor is 1.5KW, which can avoid the phenomenon of insufficient driving power when the content is rather thick. (Tacke 185 model for example).
Adopt the nonpoisonous materials to human body or now dropping matters into medicine liquid in this machine and medicine liquid, and the touch-ing parts for gelatin. 
 
Main Technical Data:

Model of the machine	RG2- 110A
Die Roller Speed	0-3.5r/min
Die Roller Dimension	¢72 x 110
Single Piston Pump Material Supplied	0-0.8ml
Power Supply	380V 50Hz 0.75Kw 220V 0.75Kw
Noise target	<70dBA
Overall Dimensions	850 x 750 x 1520mm
Net Weight of machine	400kg

 
Conveyor
For convenient operation, it is directly fixed on the main machine. The food grade conveyance belt of Lexno Corporation (USA) (FDA approved) is non-toxic, non-sticky, and easily washable, and it eliminates both the difficulties in thorough clearing of the gaps between the meshed stainless steel belts and the cross-contamination in production of different varieties.
 
Main Technical Data

Working Length	750mm
Liner Velocity	2.5m/min
Power Supply	220V 25W
Overall Dimensions	950 x 260 x 200

 
Electrical control panel
The electrical control panel of the main machine is used for control of running and thermostat of the main machine, the conveyor, the thermal-insulated gelatin-storage pot, and the setting-drying rotary-cage, as well as for frequency-conversion infinite speed-adjustment and digital display and in order to ensure high reliability and service life in the panel elements from international famous manufacturers are used.
 
Thermal-insulated gelatin-storage pot

Volume	170L
Water Stored Quantity	60L
Heater Power	220V 2Kw
Temp. Control Range	0ºC-99ºC

 
It is used to store the gelatin solution during production of the soft capsules.
l  The three-layer jacket type design has remarkable effects in thermal insulation and warm-retention.
l  The water-bath heating and Japan imported PKC temperature controller may accurately control the temperature of the material inside the pot.
l  The pneumatic conveyance of gelatin through the ground improves the production environment.
 
Setting and drying cage Main technical data

Shaping Rotator Joint Quantity	4
Shaping Rotator speed	8r/min
Power supply	380V 370W X 4
Fan capacity	2500m^3/h x 2
Fan power	380V 320W X 2
Overall Dimensions	3900 x 610 x 1100mm
Net Weight of machine	400Kg

 
Each group of setting-drying cage consists of 4 sections and both end faces are providing with fans. The driving system of each section may be clockwise and counterclockwise rotated and independently controlled. It is mainly used for setting the capsules soft capsules formed from the main machine and for drying of the cleaned capsules.
l  The split-manufacture mode facilitates users site installation.